KTA38-C1200 P1200 L1200 Industrial Application Engine


KTA38-C1200 P1200 L1200 Industrial Application Engine

Engine ModelKTA38-C1200
Maxi. Rating1200 HP @ 1800 RPM
Compression Ratio13.9 : 1
Type4 Cycle, 60° Vee; 12 Cylinder
Fuel SystemPT
AspirationTurbocharged & Aftercooled
Emission StandardEuro II
Displacement37.7 L
Bore * Stroke159 mm × 159 mm
Packing Size (L * W * H)2300 mm * 1700 mm * 2000 mm
CCEC KTA38-C1200 Industrial Engine General Infomation
Engine ModelKTA38-C1200Standby PowerN/A
Maxi. Rating1200 HP @ 1800 RPMEmission StandardEuro II
Curve & DatasheetC-616Peak TorqueN/A
Compression Ratio14.5 : 1Displacement37.7 L
Type12 Cylinders, V TypeBore * Stroke159 mm × 159 mm
Fuel SystemPTDry Weight (Fan Hub to Flywheel Engine)3719 kg
AspirationTurbochargedWet Weight (Fan Hub to Flywheel Engine)4016 kg
ConfigurationD233025CX02Packing Size (L * W * H)2300 mm * 1700 mm * 2000 mm
CPL Code Revision0809Firing Order1-5-3-6-2-4
Performance Data of CCEC KTA38-C1200 Industrial Engine
Idle625 RPMCrankshaft Thrust Bearing Load — Maximum Continuous3336 N
Maximum No-Load Governed Speed2050 RPMMaximum Allowable Power From Front of CrankshaftN/A
Crankshaft Thrust Bearing Load — Maximum Intermittent6672 NMaximum Allowable Power From Accessory Drive6 kW
Estimated Free Field Sound Pressure Level— Right Side
(At 50 ft(15m) and Full Load Governed Speed (Excludes Noise From Intake.Exhaust. Cooling System and Driven Components)
82 dBA
Estimated Free Field Sound Pressure Level— Left Side
(At 50 ft(15m) and Full Load Governed Speed (Excludes Noise From Intake.Exhaust. Cooling System and Driven Components)
84.5 dBA
Estimated Free Field Sound Pressure Level— Front
(At 50 ft(15m) and Full Load Governed Speed (Excludes Noise From Intake.Exhaust. Cooling System and Driven Components)
84 dBA
Estimated Free Field Sound Pressure Level— after side
(At 50 ft(15m) and Full Load Governed Speed (Excludes Noise From Intake.Exhaust. Cooling System and Driven Components)
N/A
CCEC KTA38-C1100 Industrial Engine System Technical Data
Exhaust SystemMaximum Exhaust Back Pressure10 kPa
Recommended Exhaust Piping Size (Inner Diameter)152 mm
Air Intake SystemMaximum Intake Resistance For Light Duty Dry Air Filters— Clean Element3.74 kPa
Maximum Intake Resistance For Light Duty Dry Air Filters— Dirty Element6.23 kPa
Minimum Dust Holding Capacity Allowed With Heavy Duty Air Filter53 g /L/s
Lubrication SystemOil Pressure – At Low Idle Speed138 kPa
Oil Pressure – At Rated Speed310-448 kPa
Oil Flow Rate At Rated Speed469.4 L/min
Maximum Oil Temperature Allowed124.0 ℃
Cooling SystemWater Capacity Of Engine Internal Coolant118 L
Maximum Engine External Cooling Water Resistance34.5 kPa
The Maximum Cooling Water Drop Above The Engine Crankshaft Centerline7.6 m
Standard Thermostat Temperature Range80-90 ℃
Maximum Cooling Water Pressure (Except Pressure Cap)241 kPa
The Minimum Allowable Pressure Of The Pressure Cap48 kPa
Maximum Temperature Allowed In The Top Tank93.3 ℃
Minimum Recommended Temperature For Top Tank71.1 ℃
The Minimum Allowable Water Refill Rate18.9 L/min
The Maximum Initial Water Refill Time Allowed5 min
The Minimum Allowable Cooling Water Expansion Volume Occupies The System Volume5 %
Maximum Allowed Exhaust Time25min
Minimum Coolant Level Reduction Volume Allowed20.8 L

The CCEC KTA38-C1200 Industrial Engine offers a robust set of advantages tailored for demanding industrial applications, combining innovative engineering with proven reliability. Here’s a structured breakdown of its key benefits:

1. Durability in Harsh Conditions

  • Advanced Design: Engineered to withstand extreme environments, with high-strength components and a heavy-load capacity for uninterrupted operation.
  • Forged Critical Parts: Forged steel camshaft and crankshaft enhance resilience under stress, while the high-rigidity cylinder block resists deformation and pressure.

2. Integrated Design for Reduced Failures

  • Monobloc Construction: Integrated cylinder block and head eliminate 40% of parts compared to conventional engines, minimizing leakage (oil/water) and lowering failure rates.
  • Simplified Maintenance: Fewer components reduce wear points and maintenance complexity.

3. Superior Oil Management

  • Platform Mesh Honing: Precision cylinder bore treatment optimizes oil retention, preventing leaks.
  • Advanced Sealing: New piston rings and gasket crimping technology reduce oil consumption, enhancing efficiency and environmental compliance.

4. In-House Engineered Systems

  • Proven Global Performance: Five core electronically controlled systems (e.g., fuel injection, cooling) are developed and validated by CCEC across diverse global applications, ensuring adaptability and reliability.

5. Fuel Efficiency and Cost Savings

  • Optimized Control Strategy: Tailored algorithms align with real-world operating conditions, improving fuel economy and reducing operational costs.

6. Long Service Life

  • High-Pressure Resistance: Reinforced components and rigid construction extend lifespan, even under continuous heavy use.

Summary

The KTA38-C1200 excels in durability, efficiency, and reliability, making it ideal for industries like mining, construction, and power generation. Its integrated design, advanced oil management, and CCEC’s proprietary technology position it as a cost-effective, low-maintenance solution for harsh operational demands.

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