CCEC QSK38-G4 Generator Engines


CCEC QSK38-G4 Generator Engines

Engine ModelQSK38-G4
Standby Power1845 HP (1376 kW) at 1800 RPM
Prime Power1650 HP (1231 kW) at 1800 RPM
Compression Ratio15.0 : 1
Type4 Cycle; 12 Cylinder
Fuel SystemCMS MCRS
AspirationTurbocharged & Aftercooled
Emission StandardEuro II
Displacement38L
Bore * Stroke159 mm * 159 mm
Packing Size (L * W * H)2220 mm * 1507 mm * 1846 mm

General Infomation of CCEC QSK38-G4 Generator Engines

General Infomation of CCEC QSK38-G4 Generator Engine
Engine ModelQSK38-G4ConfigurationD233042GX03
Performance CurveFR-6789CPL3572
TypeFour Cycle; Vee; 12 CylinderAspirationTC & Low Temp Aftercooled (2P/2L)
Stroke * Bore159 mm * 159 mm / 6.25 in * 6.25 inDisplacement2301 in3 / 37.7 L
Compression Ratio15 : 1No. of Cylinders6
Fan to Flywheel4953720Date15-Oct-14
Fuel SystemCMS MCRSEmissionsU.S. EPA Tier 2
Prime Power & Engine Speed1650 HP (1231 kW) at 1800 RPMContinuous Power & Engine Speed1400 HP (1044 kW) at 1800 RPM
Standby Power & Engine Speed1845 HP (1376 kW) at 1800 RPM
Installation Data of CCEC QSK38-G4 Generator Engine
Wet Weight – Approximate9039 lb / 4100 kgDry Weight -Approximate8433 lb / 3825 kg
Moment of Inertia of Rotating Components – with FW 6074 Flywheel246.8 lbm.ft2 / 10.4 kg.m2Moment of Inertia of Rotating Components – with FW 6077 Flywheel493.6 lbm.ft2 / 20.8 kg.m2
Center of Gravity from Rear Face of Block31.5 in / 801 mmCenter of Gravity Above Crankshaft Centerline6.8 in / 173 mm
Maximum Static Loading at Rear Main Bearing2000 lb / 907 kgMaximum Bending Moment at Rear Face of Block4500 lb.ft / 6101 N.m
Exhaust Noise at 1 m Horizontally from Centerline of Exhaust Pipe Outlet Upwards at 45°;1800 RPM96.3 dBASteady State Stability Band at Any Constant Load+/- 0.25 %
Excludes Exhaust Noise; at Rated Load and7.5 m (24.6 ft); 1800 RPM99.4 dBA

Engine Performance Data CCEC QSK38-G4 Generator Engines

Performance Data of CCEC QSK38-G4 Generator Engine
PRIME POWERSTANDBYPRIME POWERSTANDBY
Frequency60 Hz60 HzExhaust Gas Temperature880 °F / 472 °C907 °F / 486 °C
Governed Engine Speed1800 RPM1800 RPMExhaust Gas Flow8627 cfm / 4072 L/s9353 cfm / 4415 L/s
Engine Idle Speed700 – 900 RPM700 – 900 RPMAir to Fuel Ratio (air : fuel)27.5 : 126.3 : 1
Gross Engine Power Output1650 HP / 1231 kW1845 HP / 1376 kWRadiated Heat to Ambient6819 BTU/min / 120 kW7612 BTU/min / 134 kW
Brake Mean Effective Pressure316 psi / 2176 kPa353 psi / 2433 kPaHeat Rejection to Jacket Coolant24956 BTU/min / 439 kW26484 BTU/min / 466 kW
Piston Speed1562 ft/min / 7.9 m/s1562 ft/min / 7.9 m/sHeat Rejection to Exhaust51878 BTU/min / 912 kW58506 BTU/min / 1028 kW
Friction Horsepower115 HP / 86 kW115 HP / 86 kWHeat Rejected to Fuel414 BTU/min / 8 kW414 BTU/min / 8 kW
Intake Air Flow3576 cfm / 1688 L/s3832 cfm /1809 L/sHeat Rejection to Aftercooler Coolant16424 BTU/min / 289 kW19021 BTU/min / 335 kW
Engine Water Flow at Stated Friction Head External to Engine (4 psi Friction Head)274 gpm / 1037 L/s274 gpm / 1037 L/sAftercooler Water Flow at Stated Friction Head External to Engine(2 psi Friction Head)137 gpm / 9 L/s137 gpm / 9 L/s
Engine Water Flow at Stated Friction Head External to Engine (Maximum Friction Head )209 gpm / 791 L/s209 gpm / 791 L/sAftercooler Water Flow at Stated Friction Head External to Engine(Maximum Friction Head)116 gpm / 7 L/s116 gpm / 7 L/s

System Technical Data of CCEC QSK38-G4 Generator Engines

System Technical Data of CCEC QSK38-G4 Generator Engine
Exhaust SystemMaximum Back Pressure – 1800 RPM2 in Hg / 7 kPa
Air Induction SystemMaximum Intake Air Restriction – with Dirty Filter Element25 in H2O / 6.2 kPa
Maximum Intake Air Restriction – with Normal Duty Air Cleaner and Clean Filter Element15 in H2O / 3.7 kPa
Cooling SystemJacket Water Circuit Requirements
Coolant Capacity — Engine Only28 gal / 106 liter
Minimum Pressure Cap Rating at Sea Level11 psi / 76 kPa
Maximum Static Head of Coolant Above Engine Crank Centerline60 ft. / 18.3 m
Maximum Coolant Temperature (Max Top Tank Temp) for Standby/Prime Power220/212 °F / 104/100 °C
Thermostat (Modulating) Range180 – 202 °F / 82 – 94 °C
Maximum coolant friction head external to engine – 1800 RPM10 psi / 68.9 kPa
Aftercooler Circuit Requirements
Coolant Capacity — Aftercooler6 gal / 22.7 liter
Maximum Coolant Friction Head External to Engine – 1800 RPM10 psi / 68.9 kPa
Maximum Coolant Temperature into Aftercooler @ 77 °F (25 °C) Ambient120 °F / 49 °C
Maximum Coolant Temperature into Aftercooler @ Limiting Ambient Conditions for Standby/Prime power160/150 °F / 71/66 °C
Thermostat (Modulating) Range115 – 135 °F / 46 – 57 °C
Lubrication SystemOil Pressure @ Minimum Idle Speed20 PSI / 138 kPa
Oil Pressure @ Governed Speed50 – 70 PSI / 344.7 – 482.6 kPa
Maximum Oil Temperature248 °F / 120 °C
Oil Capacity with OP 6107 Oil Pan : Low – High37 – 44 US gal / 140.4 – 166.6 litre
Total System Capacity (Including Combo Filter)45 US gal / 170.3 litre
Fuel SystemType Injection SystemCMS MCRS
Maximum Return Fuel Flow – 1800 RPM94 US gph / 356 litre/hr
Maximum Fuel Inlet Temperature160 °F / 71 °C
Maximum Fuel Supply Restriction at Fuel Pump Inlet (clean/dirty filter)5/10 in Hg / 16.9/34 kPa
Maximum Supply Fuel Flow – 1800 RPM159 US gph / 602 litre/hr
Maximum Allowable Head on Injector Return Line (Consisting of Friction Head and Static Head)10 in Hg / 34 kPa
Electrical SystemSystem Voltage24 volt
Maximum Starting Circuit Resistence0.002 ohm
Minimum Recommended Battery Capacity-Cold Soak @ 50 °F (10 °C) and Above1800 0 °F CCA
Minimum Recommended Battery Capacity-Cold Soak @ 32 °F to 50 °F (0 °C to 10 °C)1800 0 °F CCA
Minimum Recommended Battery Capacity-Cold Soak @ 0 °F to 32 °F (-18 °C to 0 °C)1800 0 °F CCA
COLD START CAPABILITYMinimum Cranking Speed150 RPM
Minimum Ambient Temperature for Unaided Cold Start45 °F / 7.2 °C

CCEC QSK38-G4 Generator Engines Product Advantages

Outstanding Performance
Equipped with the world-leading high-pressure common rail fuel system and fully electronic control modules, the engine achieves exceptional power and transient response through ultra-high fuel injection pressure, optimized vortex and harmonic intake ports, and Cummins’ proprietary high-pressure-ratio efficient turbocharger. It demonstrates enhanced adaptability to altitude, temperature, and load variations.
Features high torque, robust power, rapid transient response, and superior fuel efficiency.

Excellent Durability
The cylinder block and cylinder head are designed with high-strength integration to minimize failure rates, ensuring long-lasting reliability and an outstanding reputation.
The pre-lubrication system, Centriguard centrifugal filter, CENTINEL continuous oil renewal system, and dual-stage Fleetguard combination oil filter extend maintenance intervals while reducing startup failure rates.

High Reliability
Modular integration, compact structure, low failure rates, reduced vibration, and low noise. The engine maintains optimal performance across varying altitudes and load conditions.

Emission Compliance
An optimized combustion chamber design enables the engine to achieve exceptional emission levels without requiring aftertreatment systems. It has been certified under China’s National Stage III Emission Standard for non-road applications.

Convenient Maintenance
The INSITE engine monitoring and diagnostics software, based on the Windows operating system, offers a user-friendly interface and flexibility for rapid fault diagnosis.
A modular design with compact, block-based integration ensures easy disassembly and component reuse. Shared components across the platform enhance parts commonality.
Six-cylinder single-head integrated design with modularized structure ensures compactness. Components are detachable and highly reusable.

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